Industrial ultrasonic coating system MAX is an ultrasonic spray coating system for large area, which can be equipped with multiple WideMist ultrasonic nozzles in parallel to increase production rate. Industrial ultrasonic coating system MAX is also able to equipped with double automatic vacuum heating platforms to achieve continuous production. The unique precision continuous metering pump system can realize stable liquid delivery in 24 hours. Configured with other auxiliary devices such as carrier gas control, heating plate, vacuum plate and exhaust system, industrial ultrasonic coater is very suitable for large area substrate and high-volume production.
Ultrasonic spray coating which is a thin film layer deposition technique based on ultrasonic atomizing nozzle technology can deposit highly homogenous and controllable coating. Furthermore, since the atomization of ultrasonic spray coating is due to ultrasonic oscillation rather than the gas with high kinetic energy, ultrasonic spray coating significantly reduces the consumption of raw materials due to little overspray and splashing. The transfer efficiency of raw materials of ultrasonic spray coating is as high as 4 times of air spray coating.
Siansonic industrial ultrasonic coater MAX is used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc.
Features of Siansonic industrial ultrasonic coating system MAX:
Patented ultrasonic spray nozzle. (Optional Nozzles Available)
Digital ultrasonic generator: multi high-speed DSPs process, multi-closed-loop control with power precision in 0.01W.
Continuous liquid delivery system: capable of continuous liquid feeding for 24 hours
Thickness of coating: 20nm-100 micron (Depends on material)
High transfer efficiency of coating material, usage ratio can be higher than 85%.
XYZ servo motion system
Ultrasonic spray coating system equipped with high-performance motion controller, compared with traditional PLC, motion pattern of nozzle is optimized, and the utilization rate of raw materials is further improved.
Coating area: two automatic platforms with separated vacuum heating plates enable to achieve continuous coating process by alternately working. The maximum coating area of each platform is 650mm × 600mm.
Max liquid viscosity: 20-30 cps
Max solid particle size in suspensions: 10-20 micron
Full-color touch screen and friendly user interface.
Ultrasonic dispersion system is optional for stirring of suspensions
Precision air pressure control: keep carrier gas stable and adjustable
Exhaust system included
ConeMist, WideMist, FocusMist, NanoMist, LineMist, Penetrator and other series of Siansonic ultrasonic nozzles.
Multi-nozzles array: typically 4 WideMist nozzles
Ultrasonic dispersion syringe: dispersing and stirring the suspension during liquid feeding to avoid agglomeration.
Heating plate for heating up substrates
Vacuum plate: fixing and flattening the flexible substrates such as membranes in fuel cell.
New energy: fuel cells, electrolysis, thin film solar cells, etc.
Biomedical: functional coatings of microfluidic chips, biosensors
Electronics and semiconductors: photoresists, conductive inks, transparent conductive oxides, etc.
Glass coating: AR anti-reflection, hydrophilic and hydrophobic coating, hard protective coating, etc.